Sr. Stress Analysis Engineer - CONTRACT TO HIRE - 100% ONSITE
Description:
Senior Stress Engineer is responsible for analyzing primary & secondary aircraft structures to show compliance with FAA 14CFR Part 23 & Part 25 regulations.
• Provides stress analysis of metallic & composite structures using classical hand calculations and finite element modeling (FEM) with advanced meshing techniques
• Performs loads develop in support of static, dynamic and fatigue & damage tolerance assessments
• Develops Fatigue & Damage Tolerance (F&DT) reports
• Other functions may include basic thermal analysis, basic aero-elastic flutter, dynamic response, non- linear analysis, pre- and post-test analysis, structural optimization, and software programming
• Completes stress notes & develops macros using Excel and Mathcad or similar software
• Documents analyses in formal structural substantiation reports and other airworthiness documents
• Contributes to FAA STC Project Specific Certification Plans (PSCP)
Qualifications and Competencies:
• Ability to obtain and maintain a Secret Security Clearance (US Citizenship required)
• Familiarity with resources such as MMPDS, Bruhn, Roark, etc., aircraft fasteners, materials, sheet metal assemblies, machined fittings, composites (fiberglass/carbon fiber), and honeycomb and solid laminate construction
• Knowledge of and familiarity with 14 CFR Part 23 and Part 25 structures regulations
• Strong foundation in technical skills, such as stress analysis, FEM, and solid modeling.
• Solid understanding of engineering modeling techniques and principles
• Experience reviewing and interpreting engineering models, drawings and manuals
• Strong organizational, analytical and problem solving skills
• Ability to evaluate, document, and report information regarding designs based on structural trade studies
• Experience with sheet metal modeling techniques for aircraft structures
• Strong communication skills, both written and verbal.
• Proficient in MS Office for report writing and analysis preparation
• Ability to work collaboratively with the engineering team and cross functionally
• Proficient in writing technical reports and presenting data in a clear and concise manner
Experience:
• 8-10 years of classical aircraft hand stress analysis methods and NASTRAN (FEMAP) finite element modeling
• 7-10 years Experience with primary & secondary structural modifications on aircraft.
Education / Certifications:
• Degree in Aerospace or Mechanical Engineering or equivalent experience required
The Structures Company LLC is an Affirmative Action/ Equal Opportunity Employer (or AA/ EOE)
Job Number:
JPC 14088
Job Location:
Solana Beach, CA
Rate:
$80-$100/Hr.
Per Diem:
Possible
Duration:
1 Year Contract to Hire
Start Date:
ASAP
Input Date:
11/22/2025
Firm Name:
STRUCTURES COMPANY LLC
Attention:
Debbie Aubert
Address:
P O BOX 2278
City, State:
SEAL BEACH, CA 90740
Phone:
714/823-3000
Email:Debbieaubert@thestructurescompany.com Website:www.thestructurescompany.com